Kaspell– premium modular jmg prototype
A premium modular JMG designed with a matte-finished body and glass-like transparent jars—crafted to look elegant both as a standalone mixer and as a complete juicer-mixer system.
Project Details
Brief, Materials, Process & Validation
Design Scope & Functional Targets
The KASPELL– Premium Modular JMG prototype project was commissioned to evaluate industrial design ergonomics, aesthetic proportions, and mechanical assembly feasibility before high-volume tooling. The brief specified an elevated brand aesthetic, intuitive operator touchpoints, and structural ribbing engineered for production manufacturability.
Engineering Materials & Surface Finishes
Fabricated using production-intent engineering materials: Plastic, Iron. Key structural enclosures utilize vacuum-cast flame-retardant polyurethanes with custom CMF satin finishes, paired with precision CNC-machined metal fasteners and wear-resistant bushing inserts.
Model Making & Rapid Tooling Workflow
The prototyping process utilized high-precision stereolithography (SLA) 3D master prints for dimensional fit checks, followed by room-temperature vulcanizing (RTV) silicone tooling. Parts were vacuum-cast to achieve uniform wall thickness and sharp character lines, followed by hand-sanding, priming, custom metallic CMF painting, and UV-cured topcoat.
Quality Benchmarking & Ergonomics
Validation protocols included mechanical drop and vibration testing, continuous duty-cycle thermal airflow logging, parting line alignment checks under simulated operating loads, and tactile feedback evaluation across targeted user cohorts to confirm production readiness.
What We Set Out to Solve
Premium finish required on the main body Product must look visually balanced: 1) When used as a mixer alone. 2) When combined with juicer attachment. Transparent parts must closely resemble real glass, not plastic
How We Approached It
Concept & Form Ideation Clean, aesthetic geometry that works independently and in combination Premium Finish Strategy Matte finish on body for a refined, high-end look Transparent SLA parts to achieve near-real glass appearance
From Concept to Completion
The complete prototype development journey for this project.
SLA-ABS RPT - 3D Printing
High-precision prototype parts are 3D printed using ABS-like SLA material based on final design data. This step focuses on achieving accurate shape, size, and basic strength.
Post Processing
Printed parts are cleaned, support material is removed, and surfaces are refined. This ensures smooth finish and readiness for painting.
Final Painting and surface Treatment
Parts are primed and painted to match the required color and finish. Surface treatment improves appearance and overall quality.
Assembly & Integration
Expert assembly of mechanical components, electronics integration, and premium finishing transforms parts into a cohesive, functional product.
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