Rhino 75L
Rhino 75L Safe is a mid-premium metal safe designed for modern homes and offices, combining robust security with a refined, automotive-grade aesthetic. The product focuses on strength, smart locking technology, and premium surface finish.
Project Details
What We Set Out to Solve
Flush door alignment with tight tolerances Structural strength vs premium aesthetics Multiple drawers & hidden drawer integration Biometric, electronic lock & screen integration Automotive‑grade metallic surface finish
How We Approached It
Precision bending, controlled welding sequence, RPT‑based fitment validation Optimized metal thickness with hidden reinforcements Modular drawer design validated through RPT trials RPT‑validated mounting points, wiring channels & ergonomics Prototype‑stage surface prep & paint benchmarking Sheet‑metal fabrication + rapid RPT iterations
From Concept to Completion
The complete prototype development journey for this project.
Fabrication (Laser cutting & Bending Welding)
Metal sheets are cut, bent, and welded to form the safe’s main body and structure. This stage ensures strength, accuracy, and proper fit of all metal components.
Pre-assembly test
Key parts are temporarily fitted to check alignment and clearances. This helps identify and correct issues before final finishing.
Spray Painting
A protective paint coating is applied to the metal surfaces. This improves corrosion resistance and gives a clean, uniform finish.
Assembly
All painted parts are assembled into the final metal safe. Final checks are carried out to ensure fit, function, and overall quality.
Ready to Build Your Prototype?
Let's discuss your project and bring your vision to life with precision manufacturing.